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Discover Unmatched Aircraft Maintenance with STS Aviation Services

Discover Unmatched Aircraft Maintenance with STS Aviation Services (1)

At STS Aviation Services, we pride ourselves on delivering top-notch aircraft maintenance and repair services across our state-of-the-art facilities located in Melbourne, Florida, and three key locations in the United Kingdom: Birmingham, Manchester, and Newquay. Our recent acquisition of GT Engine Services has further expanded our capabilities, giving us direct access to an EASA 145 and FAA-approved facility at Stansted Airport, UK. Here’s an in-depth look at what each of these facilities offer.

Melbourne, Florida

Our Melbourne facility at the Orlando/Melbourne International Airport spans over 120,000 sq. ft. and is staffed with a seasoned management team, avionics experts, sheet metal specialists, WiFi installation gurus, and top-notch aircraft maintenance technicians. We also have on-site Designated Engineering Representatives (DERs) to assist with all your aircraft engineering and heavy modification needs.

Key Services:

  • Major and Minor Aircraft Repairs & Modifications
  • Avionics Systems Installations & Modifications
  • A Check / C Check Maintenance Services
  • T-PED Testing
  • Sheet Metal & Structural Repairs
  • Aircraft Troubleshooting & General Repair
  • Large Radome Installations
  • Aircraft Systems Fault Diagnostics
  • InFlight Connectivity / WiFi Installs
  • Fiber Optic Installations
  • Non-Destructive Testing

Contact our Melbourne team to experience unparalleled MRO services in the United States.

Manchester, United Kingdom

Our Manchester facility, opened in November 2022, features 245,522 sq. ft. of working space with extensive front and rear access doors for full 360-degree hangar circulation and direct runway access. This facility can accommodate six narrow-body aircraft simultaneously and includes a modern three-story HQ center of operations.

Key Services:

  • Major and Minor Aircraft Repairs & Modifications
  • Avionics Systems Installations & Modifications
  • Sheet Metal & Structural Repairs
  • Light (A Check) / Heavy Maintenance (C Check)
  • Entry into Service / Lease Returns
  • Aircraft Systems Fault Diagnostics
  • Inflight Connectivity / WiFi Installs

Connect with our Manchester team for exceptional aircraft maintenance solutions.

Birmingham, United Kingdom

Our Birmingham facility boasts 200,000 sq. ft. of space, capable of servicing two wide-body or ten narrow-body aircraft simultaneously. The complex includes several on-site component repair and back shops, making it a true nose-to-tail MRO service facility.

Key Services:

  • A Checks / C Checks
  • Aircraft Modification Programs
  • Aircraft Structural Repairs
  • Engine Changes
  • Large Component Replacement
  • Flight Support Engineering
  • End of Lease Projects
  • Entry Into Service Projects
  • Transition Checks
  • AOG Support
  • Aircraft Storage

Reach out to our Birmingham team for comprehensive aircraft maintenance and overhaul services.

Newquay, United Kingdom

Our Newquay facility is dedicated to providing high-quality, preventative aircraft maintenance solutions that reduce unnecessary costs. We offer complete aircraft maintenance services to both established and new startup airlines, aircraft lessors, MROs, and OEMs.

Key Services:

  • Line Maintenance
  • Base Maintenance
  • Modifications
  • Aircraft Storage
  • Aircraft Teardown/Recycling
  • AOG Support
  • Structural Repairs
  • Engine MRO – Storage/Preservation/Borescope

Request support at our Newquay facility for all your aircraft maintenance needs.

Comprehensive Aircraft Engine Services

With our acquisition of GT Engine Services, we now offer specialized aircraft engine repair, maintenance, and storage, providing extensive near-wing capabilities and 24/7 AOG emergency response support for immediate onsite assistance.

Engine Services:

  • Aircraft Maintenance Checks
  • Near Wing Services
  • Borescope Inspections
  • LRUS Removal & Reinstallation
  • Engine QEC / EBU Builds
  • Top Case / Bottom Case Repairs
  • Service Bulletins & Airworthiness
  • Preservation and Storage
  • Engine Conversions
  • Inventory Checks
  • Module Changes
  • CFM56 End of Life Solutions

STS Aviation Services stands ready to meet the diverse needs of airlines and aircraft operators worldwide with our comprehensive engine services. Contact us today to learn more about how we can support your aircraft maintenance and repair needs.

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Challenges & Trends in the Aircraft MRO Industry

Challenges & Trends in the Aircraft MRO Industry

Imagine the skies as a vast, ever-changing canvas, where aircraft of all shapes and sizes trace the outlines of our interconnected world. At the heart of this dynamic portrait lies the Maintenance, Repair and Overhaul (MRO) sector, a crucial linchpin ensuring each aircraft’s story continues safely and efficiently. Yet, as we navigate through an era marked by rapid technological advancements and global shifts, the MRO industry finds itself at the forefront of a transformation. Like navigating a great river’s currents, understanding the challenges and trends shaping this sector’s future has never been more vital. Through the lens of STS Aviation Group, we embark on a journey to explore the intricate landscape of aircraft MRO services, unveiling insights into overcoming obstacles and seizing opportunities in a realm where innovation and resilience soar high.

Section 1: Challenges Facing the MRO Industry

Regulatory Compliance

Navigating the maze of global and regional regulations is a perennial challenge for MRO providers. The demand for strict adherence to safety and quality standards, while adapting to new regulatory frameworks, requires a proactive and informed approach to compliance management, underscoring the importance of agility and expertise in the MRO industry challenges.

Skilled Workforce Shortage

A critical issue facing the industry is the shortage of skilled aviation technicians. As seasoned professionals retire, attracting and retaining the next generation of technicians is paramount for sustaining growth and ensuring quality. Investing in training and development programs is essential for building a resilient and skilled workforce capable of tackling the complexities of modern aircraft maintenance.

Cost Management

In an industry where margins are often tight, effective cost management is a balancing act. MRO providers must innovate to reduce operational costs without compromising on quality or safety. This includes optimizing logistics, enhancing operational efficiency and leveraging technology to streamline processes.

Supply Chain Disruptions

Recent global events have highlighted the vulnerability of the MRO supply chain. From delays in parts delivery to fluctuations in demand, the industry must enhance its supply chain resilience through strategic stockpiling, diversification of suppliers and adopting digital tools for better supply chain visibility.

Section 2: Current Trends in Aircraft MRO

Digital Transformation

The digital transformation of the MRO sector is underway, with aviation maintenance trends leaning heavily towards the adoption of data analytics, artificial intelligence and digital twins. These technologies offer unprecedented opportunities for predictive maintenance, operational efficiency and personalized service offerings, marking a significant shift in how MRO services are delivered.

Sustainability Practices

As the aviation industry commits to reducing its environmental footprint, sustainable aviation maintenance practices have taken center stage. From eco-friendly materials and processes to waste reduction and energy efficiency, MRO providers are innovating to meet sustainability goals, reflecting a broader industry movement towards greener skies.

Partnerships and Collaborations

The complexity of modern aviation maintenance requires a collaborative approach. Strategic partnerships between MRO providers, OEMs and technology companies are fostering innovation, expanding service capabilities and enabling access to new markets. These collaborations are crucial for driving forward the industry’s technological and operational advancements.

Innovations in Maintenance Technology

Technological innovations, including the use of drones for aircraft inspections and wearable technology for maintenance technicians, are revolutionizing the MRO industry. These advancements not only improve efficiency and safety but also open up new avenues for service delivery and operational excellence.

Conclusion

The aircraft MRO industry is at a crossroads, facing significant challenges but also poised for a future of remarkable innovation and growth. By addressing the industry’s current hurdles with strategic foresight and embracing the latest trends, MRO providers can ensure the continued safety, efficiency and sustainability of aviation operations.

At STS Aviation Group, we’re at the forefront of navigating these complex challenges and trends, offering cutting-edge MRO solutions that meet the demands of today’s aviation industry. Contact us to learn how our expertise can enhance your MRO strategy, ensuring your operations are ready for the skies of tomorrow.

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STS Aviation Group Takes Off for MRO Middle East

On February 25th – 26th, STS Aviation Group will be exhibiting at Booth 520 inside of the Dubai World Trade Centre.  You can find the company showcasing its full suite of OEM product lines and inventory solutions, hose manufacture & distribution capabilities and aircraft maintenance, engineering & modification services. If you plan to attend MRO Middle East, come meet the STS team, and learn all about what makes us the company with “Solutions to Keep You Flying!

MRO Middle East is the region’s leading event for the commercial aviation maintenance industry. Attendees gain the opportunity to discover the critical issues influencing the MRO industry today and to engage with 5,000+ colleagues, 330 exhibitors, and 540+ airlines all representing 83 different countries.

STS is excited to once again exhibit at this prestigious conference within the Gulf region of the Middle East and put our many unique products and service offerings on display. Most recently, STS Aviation Services now operates three state-of-the-art aircraft hangars, two interior modification facilities and more than 50 active line maintenance stations around the world. These facilities, and the expert personnel that operate each, fuel our company’s drive to seamlessly blend a growing portfolio of MRO services to deliver all-encompassing aircraft maintenance, engineering and modification solutions to the global aviation industry.

Representatives of STS, David Ikeda, Bon Marcelo, Brian Wilson, Daniel Burgess, Ryan Winfield and Ian Bartholomew will all be onsite and available to discuss the company’s service and support capabilities.

If you are involved in any aspect of aviation maintenance, repair, and overhaul then you don’t’ want to miss MRO Middle East. Remember to fly by Booth 520 and meet the STS team. We look forward to seeing you in Dubai!

STS Aviation Group Takes Off for the Singapore Airshow

From February 11th – 16th, STS Aviation Group will be exhibiting at Asia’s largest aerospace and defense event, The Singapore Airshow.  You can find the company showcasing its full suite of OEM product lines and inventory solutions, aircraft seat services, hose manufacture & distribution capabilities and aircraft maintenance, engineering & modification services. If you plan to attend the 2020 Singapore Airshow, come meet the STS team at Booth R98 in the US Pavilion, and learn all about what makes us the company with “Solutions to Keep You Flying!

Every two years, corporate executives, key industry contacts, government and military chiefs gather from around the world attend the Singapore Airshow to forge partnerships and seal deals within this region. The event offers a unique platform for industry thought leadership through its high-level conference, forums and co-located events. As Asia’s largest Airshow, this is the place to be for leading aerospace companies and budding players eager to make their mark in the international aerospace and defense market!

Jerome Kan, Director of Business Development, will be available to meet with during the conference to discuss any of your company’s aircraft component, maintenance, engineering, modification, support requirements.

Singapore Airshow 2020 is all about expansive networking opportunities, as stated on the event website. You can expect informative conferences and forums, a great exhibit hall full of companies putting their best products and services on display, static aircraft displays and of course, the always-exciting flying displays. This is an event you definitely do not want to miss!

Remember to fly by Booth R98 in the US Pavilion and meet the STS team. We look forward to seeing you in Singapore.

STS Aviation Group Set to Exhibit at the fifth China Aviation & MRO Aftermarket Conference!

From November 13 – 14th, STS Aviation Group will be heading to Shenzhen, China for the 5th China Aviation & MRO Aftermarket Conference. STS is excited to once again exhibit and share with attendees the news of the company’s latest acquisitions, OEM distribution product lines, new office locations and much more. Key members from STS Component Solutions will be on site, inside the Courtyard by Marriott Shenzhen Northwest, and available to discuss all your company’s aircraft component, maintenance, engineering and modification support requirements. If you plan to attend the event, come visit STS at Booth E04 and learn all about what makes us the company with “Solutions to Keep You Flying!”

The 5th China Aviation & MRO Aftermarket Conference focuses on China aviation & MRO aftermarket maintenance cost management. According to the event web page, the rapid development of civil aviation industry, aircraft maintenance demand of airlines also shows a substantial and continuous rise, which creates a great opportunity for Chinese aviation maintenance industry. Data shows that the aircraft will usher in the overhaul cycle in 6-10 years, so the market capacity has achieved rapid growth in recent years. As the only domestic platform focusing on aviation maintenance cost management, the summit will focus on “improving fleet operation efficiency and optimizing life cycle costs”. The event will bring together delegates from domestic and foreign airlines, OEMs, MROs, leasing companies and technology suppliers, to discuss the current industry trends in depth, share best practices, new technologies and products.

During the conference, you can hear speakers from Air France KLM, Airbus, Lufthansa Technik, Spirit Airlines and many more. You can view the complete agenda here.

STS Aviation Group team members Tom Covella (Group President, STS Component Solutions), Jerome Kan (VP of Business Development- Asia Pacific, STS Component Solutions), and Theresa Liang (Account Manager, STS Component Solutions) will be available to meet with during the conference and discuss any of your company’s aircraft component, maintenance, engineering and modification support requirements.

This dynamic and growing conference is sure to provide many valuable opportunities to connect and network with key industry professionals within the Asia-Pacific region and around the world. Be sure to fly by Booth E04, meet the STS team and learn more about the company’s many value added services and support capabilities.  We look forward to seeing you all in Shenzhen!

STS Aviation Group Takes Off for the Dubai Airshow

From November 17th – 21st, STS Aviation Group will be exhibiting at Booth #1457 inside of the Dubai World Trade Centre.  You can find the company showcasing its full suite of OEM product lines and inventory solutions, aircraft seat services, hose manufacture & distribution capabilities and aircraft maintenance, engineering & modification services. If you plan to attend the 2019 Dubai Airshow, come meet the STS team, and learn all about what makes us the company with “Solutions to Keep You Flying!

The Dubai Airshow began back in 1986 as Arab Air. Since then the show has grown and evolved to become one of the largest and most significant aerospace events in the world. The Dubai Airshow has helped lead this change by creating an excellent exhibition displaying the latest and greatest in military, general and commercial aviation. The 2017 event was named the largest show ever with 1,200 exhibitors from 63 countries, over 79,380 trade visitors, 159 Aircraft on display, 1,603 international and regional media and an order book of $113.8 billion, according to the event’s webpage.

STS is excited to once again exhibit at this prestigious conference within the Gulf region of the Middle East and put our many unique products and service offerings on display. STS has since grown exponentially and now consists of 12 different divisions, which are able to deliver nose-to-tail solutions with unmatched results and expertise, to the aviation industry.

Representatives of STS Aviation Group, David Ikeda (VP of Sales – EMEA, STS Component Solutions), Ethan Steele (VP of Business Development, STS Engineering Solutions) and Bon Marcelo (Regional Sales Director – EMEA, STS Component Solutions) will be available to meet with during the conference to discuss any of your company’s aircraft component, maintenance, engineering, modification, and workforce solutions support requirements.

The 2019 Dubai Airshow is expected to be even bigger than before with 1,300 exhibitors, media representation from every corner of the globe, 165 aircraft on display and feature areas such as Cargo Connect, GATM and Space.

Remember to fly by Booth #1457 and meet the STS team. We look forward to seeing you in Dubai!

STS Aviation Group Takes Off for the 2019 NBAA-BACE

Known as the premier event and annual meeting place for the business aviation community, the NBAA Business Aviation Convention & Exhibition (NBAA-BACE) is set to take place October 22nd-24th, in Las Vegas! STS Aviation Group is very excited for the opportunity to put its products and services on display inside the Las Vegas Convention Center at Booth N6132. If you plan on attending the event, come meet the STS team, and learn all about what makes us the company with “Solutions to Keep You Flying!

This dynamic conference brings together 25,000 aviation industry professionals for three days full of exciting events, over 1,000 indoor exhibitor displays, 100+ static business aircraft to see at the Henderson Executive Airport, and plenty of educational sessions and fun networking opportunities. Participants and guests of the conference can expect agenda topics Human Factors in Aviation, Strategies for Workforce Issues, Avoiding Issues in Aircraft Ownership and Operating Structures and so much more! Networking events include the NBAA YoPro Networking Reception and the Corporate Angel Network’s (CAN) Fund an Angel Cocktail Reception, taking place at the Wynn Las Vegas – Lafite Ballroom.

You can find the STS Aviation Group team at Booth N6132 during the exhibition. Key members Kerry Obiala, Janet Covella-Schrot and Tim Russo from STS Component Solutions, and Matt Prescott, Mark Passemato, Billy Cook, from STS Technical Services will be on site to discuss all of your aftermarket aircraft component, OEM distribution and workforce management requirements.

STS looks forward to once again being a part of NBAA’S Business Aviation Convention & Exhibition where airlines, suppliers, manufacturers, and other aviation industry experts connect to make critical strides within the industry.

Remember to fly by Booth N6132 to meet the STS team. We really look forward to seeing you in Las Vegas!

STS Aviation Group Takes Off for MRO Europe

From October 15 – 17, STS Aviation Group will be in London exhibiting at Booth #1925 during MRO Europe.

Key members from each of STS Aviation Group’s divisions will be available to discuss all of your company’s global MRO requirements.

MRO Europe is the premier event of the EMEA region for commercial aviation’s maintenance, repair and overhaul industry. Attendees from all over the globe will put their latest products and services on display, and guests can expect to learn more about key agenda topics like “MRO Europe Market Forecast & Key Trends, The Impact of Retirements, Changing Regional Capacity, The Aftermarket of Tomorrow: How to be a Winner” and so much more. Featured events include the Go Live Theater, EASA Services Pavilion and Hangar Equipment Pavilion.

MRO Europe continues to provide a world-class venue for all levels in the MRO sector to exchange ideas and best practices, share experiences, debate issues and challenges and gather valuable knowledge.

In recent news, and sure to be widely discussed at this year’s show, STS Aviation Group just announced that it has acquired Apple Aviation based out of Cheshire, England. As STS continues to expand it will  immediately begin to offer global MRO services to customers at its new state-of-the-art facility in Newquay. The Newquay facility alone houses more than 150,000 square feet of space; 40,000 of which is dedicated as a parts processing facility.

STS Aviation Group will utilize its expertise across all divisions in an effort to safely, seamlessly and efficiently resolve the aircraft AOG and extended maintenance issues of its global customers. The company can support all AOG situations while operating under FAA/EASA Part 145 approval. Now with direct access within EMEA to multiple FAA/EASA approved workshop facilities, major modification projects, repairs and overhauls can be performed both in the United States and abroad while any required components can be locally sourced and fitted in the fastest time possible. STS also offers a full range of base maintenance services including maintenance checks, structural repairs and modifications, engine workshop, borescope inspections, cabin modifications and re-configurations, end-of-lease programs, entry into service programs and more.

MRO Europe is a must attend for airlines, OEMs, aftermarket supplier organizations, leasing companies, aviation authorities, regulators and MRO service providers. Why? Because this event offers unparalleled networking opportunities and proves to be the place to develop new partnerships and build upon existing business relationships.

With the recent acquisition of Apple Aviation, and with major news resting on the horizon, STS Aviation Group continues to show that it is the one global company committed to delivering nose-to-tail solutions with unmatched results and expertise to customers all over the world.

Be sure to fly by Booth #1925 to learn more and meet the newest members of the STS Aviation Group family. We really look forward to seeing you all in London!

STS Aviation Group Set to Exhibit at 2019 AIX Americas!

From September 10th – 12th, STS Aviation Group will be heading to sunny Los Angeles, California for the Aircraft Interiors Expo (AIX Americas). This will be STS’ second time exhibiting at this event since breaking into the interiors market with the addition of the Safran OEM product line and aircraft seat refurbishment and modification division, STS UJet. Key members from STS Component Solutions and STS AeroMod will be on site, inside the Los Angeles Convention Center, and available to discuss all your company’s aircraft component, interiors, seating, engineering and modification support requirements. If you plan on attending the event, come visit the team at booth #2322 and learn all about what makes us the company with “Solutions to Keep You Flying!”

The Aircraft Interiors Expo, co-located with APEX EXPO and IFSA Expo, is the season’s premier event bringing together airlines and supply chain organizations to network, display, experience and source the interior industry’s latest innovations. Event organizers state AIX Americas is the only global fall event dedicated solely to the passenger experience and cabin interiors industry. In 2018, the event gathered more than 3,500 industry professionals, including representatives from nearly 100 airlines and some 300 content providers, OEMs, systems manufacturers and suppliers from around the globe.

This year’s Aircraft Interiors Expo Los Angeles is not only about exhibition stands. The emphasis is firmly placed on interactivity, bringing products and innovations to life with the free CabinSpace LIVE sessions, networking events and parties, areas for attendees to relax and so much more! AIX definitely gives you the tools to meet the right people and join fun networking events to build connections within the industry.

STS Aviation Group team members Robert Heinson (OEM Product Line Manager, STS Component Solutions) and Daniel Burgess (Vice President, STS AeroMod) will be available to meet with during the conference and discuss any of your company’s aircraft component, interiors and engineering service and support requirements.

This dynamic conference is sure to provide many excellent opportunities to connect and network with key interiors industry professionals from around the world. Be sure to fly by booth #2322 to meet the STS team and learn more about the company’s many value added services and support capabilities.  We look forward to seeing you all in L.A.!

STS Aviation Group Takes Off for the 2019 RAA!

From September 4th-7th, STS Aviation Group will be heading to MUSIC CITY for the 44th Annual Regional Airline Association Convention (RAA). Key members from STS Component Solutions and STS Line Maintenance will be on site, inside the Music City Convention Center in Nashville, Tennessee, and available to discuss all your company’s aircraft component, interiors and line maintenance service and support requirements. If you plan on attending the event, come visit the team at Booth #627 and learn all about what makes us the company with “Solutions to Keep You Flying!”

The Regional Airline Association (RAA) serves as a unified voice of advocacy and support for North American regional airlines aimed at promoting a safe, reliable, and healthy regional airline industry, as stated on the organization’s website.  The RAA serves as an important network connecting regional airlines, industry business partners, and policymakers in strengthening the industry as well as promoting regional airline interests in a changing business and policy environment.

This year the annual conference is switching things up with a new optimized Wednesday-Saturday schedule. The event will feature a strong lineup of speakers discussing the most important issues in regional aviation, along with many opportunities to network with 1,500 industry decision-makers.  You can expect a casual fireside chat with RAA President and CEO, providing latest industry updates. You can also plan to socialize and enjoy a music-filled evening event at country music legend Luke Bryan’s restaurant, 32 Bridge, on Broadway, support the RAA Scholarship Fund during our Golf Tournament at the award-winning Hermitage Presidents Reserve, and bid on the various silent auction items available in the Exhibit Hall. This is the one event where you can gain a full appreciation for the depth and reach of the regional airline industry and the work RAA does to improve the future. You can view the complete event schedule here.

STS Aviation Group team members Kerry Obiala (Director of OEM Distribution, STS Component Solutions) , Ryan McComas (Sr. Account Manager of Global Regional Airline Sales, STS Component Solutions) Chad Truskowski (Director, Business Development, STS Line Maintenance and Shane King (Vice President, Aviation Services) will be available to meet with during the conference and discuss any of your company’s aircraft component, interiors and line maintenance service and support requirements.

Whether it’s participating in the many educational general sessions or networking with peers and potential customers, there is no shortage of great opportunities to connect at the RAA. Remember to fly by Booth #627 and meet the STS team.  We can’t wait to see you all in Nashville!